SCADA, Telemetry & Industrial Monitoring challenge
Twelve questions on historians, deadbands, time sync and the OT/IT boundary.
SCADA / OT · Professional Microtool
Capacity · Growth · Retention
Estimate how much storage a process historian needs from tag count, sample interval, sample size, retention and the compression you expect to achieve — and see how the answer moves as you keep history for longer.
Start from an example: Mid-size plant, one-second data, one year online →
Storage grows in a straight line with retention, so the retention policy — not the tag count — is usually the decision that sets the bill.
Both carry the figures you entered, in the part of the address that is never sent to a server. Share only where that is appropriate. To keep a copy for a project file, print the page — it lays itself out as a document.
We can model the actual tags, update rates, retention and replication — and turn the sizing into something your team reruns as the plant changes, instead of a spreadsheet nobody trusts.
Samples per second = archived tags ÷ sample interval—Uncompressed per day = samples per second × bytes per sample × 86,400 s—Uncompressed total = uncompressed per second × retention period—Storage required = uncompressed total ÷ compression ratio—This is a screening estimate. Real archives depend on the compression actually achieved by your data, on indexes, replication and backups, and on how the product stores its files. Confirm capacity with the vendor's sizing guidance and with measurements from a running archive before committing hardware.
Historian sizing is usually settled long before anyone measures a real archive, which is why it is so often wrong in both directions. This tool does the arithmetic explicitly — samples per second, bytes per day, total before and after compression — so the number can be argued with rather than accepted. It is written for control, operations and IT engineers planning or reviewing a historian.
Twelve questions on historians, deadbands, time sync and the OT/IT boundary.
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